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Asphalt Batch Mix Plant
Asphalt Batch Mix Plant
Our Asphalt Batch Mix Plant is designed to deliver superior quality asphalt mixes for all types of road construction and infrastructure projects. Engineered with precision and advanced technology, the plant ensures efficient heating, accurate batching, and uniform mixing of aggregates, bitumen, and filler materials.
Available in stationary as well as mobile models, it offers the flexibility to suit varied project requirements. The plant is equipped with modern pollution control systems to ensure eco-friendly operation while optimizing fuel efficiency and consistent performance.
With a strong focus on durability, productivity, and reliability, our Asphalt Batch Mix Plant is the ideal choice for building roads, highways, airports, and large-scale infrastructure projects with unmatched quality.
Features
- Delivers high production capacity ranging from 80 TPH to 200 TPH.
- Equipped with a fully computerized control panel with manual override.
- Features high-pressure, fully automatic modulating burners for efficient fuel usage.
- Built with heavy-duty cold feed bins and inclined liner vibration for smooth material flow.
- Uses a twin-shaft hot oil jacketed mixer for consistent and uniform asphalt mixing.
- Includes four-deck inclined liner vibration screens for precise aggregate separation.
- Comes with centrifugal double cyclone and reverse flow bag house filter for dust control.
- Fitted with durable hot elevators and aggregate bins for efficient material handling.
- Offers large-capacity bitumen tanks with effective heating systems.
- Compatible with Diesel, Furnace Oil, and LDO to suit various fuel preferences.
Technical Specifications
| PLANT MODEL | TTBM–80 | TTBM–100 | TTBM–120 | TTBM–160 | TTBM–180 | TTBM–200 |
|---|---|---|---|---|---|---|
| PLANT CAPACITY (TPH) | 80 | 100 | 120 | 160 | 180 | 200 |
| BATCH SIZE (KG) | 1000 | 1250 | 1500 | 2000 | 2250 | 2500 |
| CYCLE TIME (SEC) | 45 | 45 | 45 | 45 | 45 | 45 |
| UNIT | ||||||
| COLD FEED BINS (NO. OF BINS) | 4 | 4 | 4 | 4 | 4/5 | 4/5 |
| CHARGING CONVEYOR CAPACITY (TPH) | 100 | 120 | 140 | 180 | 200 | 220 |
| DRYER TYPE | 4W FRICTION DRIVE | |||||
| BURNER TYPE | HIGH PRESSURE, FULLY AUTOMATIC, MODULATING | |||||
| FUEL | DIESEL / LIGHT DIESEL OIL/FURNACE OIL | |||||
| HOT ELEVATOR CAPACITY (TPH) | 100 | 120 | 100 | 180 | 200 | 220 |
| TOWER UNIT | ||||||
| FILLER ELEVATOR CAPACITY | X | X | 21 TPH | 21 TPH | 25 TPH | 25 TPH |
| HOT AGGREGATED | 4 | 4 | 4 | 4 | 4/5 | 4/5 |
| HOT AGGREGATED BIN UNIT (NO. OF BINS) | 1250 KG | 1500 KG | 1800 KG | 2500 KG | 2750 KG | 3250 KG |
| MIXTURE TYPE UNIT | TWIN–SHAFT HOT OIL JACKETED | |||||
| MIXTURE CAPACITY | 1500 KG | 1500 KG | 1800 KG | 2500 KG | 2750 KG | 3250 KG |
| AGGREGATE HOPPER CAPACITY | ||||||
| PRIMARY TYPE | CENTRIFUGAL CYCLONE UNIT | |||||
| SECONDARY TYPE | BAG FILTER UNIT | |||||
| BAG FILTER TYPE | REVERSE AIRFLOW | |||||
| FILTER AREA | 200M2 | 200M2 | 340M2 | 340M2 | 450M2 | 450M2 |
| CONTROL PANEL TYPE | FULLY SYNCHRONIZED WITH MANUAL OVER–RIDE ( HMI/PLC BASED) | |||||
| ACCESSORIES | ||||||
| BITUMEN TANKS (CAPACITY IN LITER) | 20000/30000/50000 | |||||
| HEATING SYSTEM | DIRECT HEATING / INDIRECT HEATING | |||||
| THERMIC OIL | X | X | 200000/400000/600000 | |||
| THERMIC OIL | ✔ | ✔ | X | |||
| PLANT CAPACITY RATED AT: | ≤ 3% MOISTURE CONTENT IN COLD AGGREGATES, 38°C ATMOSPHERIC TEMPERATURE AGGREGATED DENSITY OF 1.6TONS/M3 MEAN SEA LEVEL, AMBIENT TEMPERATURE OF 35°C HOT MIX TEMPERATURE OF 150°C | |||||
| Note: Due to "TTI" policy of continuous improvement / development, the technical data mentioned in the table is not binding and subject to change without notice. | ||||||